Tire-Derived Aggregate (TDA)

California makes more than 51 million waste tires per year that can be easily recycled into new products. In 2021, California recycled X million tires instead of burying them in a landfill. Tires can be chipped into smaller pieces of rubber called tire-derived aggregate (TDA) that can be used in civil engineering projects like:  

  • Lightweight fill behind retaining walls
  • Vibration mitigation
  • Lightweight fill for embankment
  • Permeable drainage material

TDA is safe to use, cost-effective, and a plentiful resource that reduces pollution caused by sourcing raw materials. Recycling tires into new products helps build a circular, reuse economy in California that fights pollution, creates new jobs, and helps communities expand their local infrastructure.  

Recycled Tires Make Superior Engineering Products

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Grant Funds Available to Local Governments for TDA Civil Engineering Projects

CalRecycle has reimbursement grants for using TDA in infrastructure projects

TDA Is a Cost-Effective Solution for Many Engineering Projects

Low-Cost Vibration Mitigation

Long-Term Road Repair

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Lightweight Fill

 Lightweight TDA is ideal to apply over unsettled layers that may shift with heavy overlayers. TDA projects require less maintenance and are more cost-effective in both short and long-term.

Heavier roads can compress unsettled underlayers. When roadways shift as they settle, the surface may create bumps. These roadways need more frequent repairs to maintain driver safety.

  • TDA has lightweight and free draining characteristics. These characteristics contribute to the cost effectiveness of using. 
  • TDA is one third the weight of soil and other similar construction materials and is more cost-effective to deliver.  
  • TDA is free draining so it can also be used to replace costly drainage systems. 
  • For the past 25 years CalRecycle has been supporting research of TDA material properties to confirm that TDA is both safe and effective to use in the environment 
  • TDA can be produced in 2 different sizes. Type A which is about 2-3 inches in size and Type B which is approximately 8-12 inches in size.

Projects:
Dixon Landing
Confusion Hill

Roadway Repair and Slope Stabilization

When a road landslide or “slip out” occurs, it is often necessary to excavate the sliding road material down to more stable soil and then rebuild the slope and road in compacted layers of soil called lifts. Drainage networks are typically installed so that hydrostatic pressure does not build up behind the fill, causing potential instability.  
By using TDA as a lightweight backfill material, less excavation is necessary, and TDA’s free-draining and durable properties allow for a more cost-effective and long-term repair. 
CalRecycle has worked with counties across California to repair failing roads using TDA as lightweight fill. More than 3 million tires have been used for road repairs in California. 

Mendocino County Landslide Repair 
In 2007,  CalRecycle and the Mendocino County Department of Transportation repaired a landslide on Marina Drive near Ukiah using TDA from 131,000 waste tires. 

Sonoma County Landslide Repairs 
In 2008, CalRecycle and Sonoma County Public Works Department repaired two road slide projects at Geysers Road and Sonoma Mountain Road using TDA from 480,000 tires. 

Projects:
Geysers Road (Sonoma County) (Slope Stabilization) 
Marina Drive (Mendocino County) (Slope Stabilization) 
Sonoma Mountain Road (Mendocino County) (Slope Stabilization) 
Palomino Road (Santa Barbara County) (Slope Stabilization) 
Ortega Ridge Ct. – MSTDA (Santa Barbara County)  
Italian Bar Road multiple sites, – MSTDA , Welded Wire Road repair, Gabion Basket Road repair (Tuolumne County)  
Yuba County Multiple sites – Road Repairs, Fountain House Road 

Lightweight Embankment

An embankment is a compacted material that helps raise the grade of a roadway (or railway) above the level of the existing surrounding ground surface. TDA can be used as a lightweight embankment fill that limits the settling of roadways after construction 
When soil is used over unconsolidated sediment like silt or clay, the additional weight of the soil can cause settlement over time and potential bumps in the road surface that require ongoing maintenance. 
TDA is a cost-effective, long-term solution for constructing safe roadways that are less likely to need costly maintenance.

Dixon Landing Interchange Embankment
In 2000, the City of Milpitas constructed an embankment fill for the Dixon Landing Road/Interstate 880 southbound on-ramp using TDA. This completed project resulted in an overall project cost savings by using TDA as the lightweight fill material and by shortening the project timeline by decreasing the surcharge and consolidation time that was required.  This project has been in use for 22 years and has continued to perform well, with no repairs or issues.

TDA as Drainage in Landfill Gas Collection Systems

TDA can be used as drainage material in landfill gas and leachate collection and removal systems instead of gravel. TDA is used specifically in collection trenches, for header pipe protection, and in leachate recirculation systems. Both Type A and Type B TDA can be used in these applications. 

Retaining Wall Backfill

TDA is a good backfill material to use when designing a retaining wall because it is about 30% lighter than soil, is free draining, and has a high internal angle of friction, which results in significant pressure reduction on the wall.  

The California Integrated Waste Management Board (CalRecycle’s predecessor) and CalTrans oversaw two pilot projects in Riverside County to analyze the use of TDA as a lightweight backfill material for a retaining wall. The projects were successful and confirmed that TDA is an effective material to use in this application. 

Projects:
Riverside 215/60/91 interchange (retaining wall)

Vibration Mitigation in Rail Transportation

TDA can be used to decrease the ground borne vibration and subsequent noise from trains, which has a positive impact on communities. Traditional methods of reducing vibration noise are effective but costly and include rubber ballast mats, special track fasteners, and floating slabs of concrete. When using TDA as a ground borne vibration attenuation method, one foot of Type A TDA is installed and compacted underneath the typical rail section. This has saved rail authorities millions of dollars in California. 

Valley Transportation Authority (VTA)
In 2000 CalRecycle partnered with the Valley Transportation Authority (VTA) in San Jose to demonstrate the beneficial use of TDA as a vibration-damping material in its light rail system. The results of this project showed that TDA was a safe and extremely cost-effective technology to dampen ground borne vibration.
As a result, in 2004 the VTA used 1000 tons of TDA in 2,000 feet of light-rail section along its Vasona Line expansion, a cost saving of over $1,000,000.

Warm Springs and Berryessa BART Extension
Following the VTA project, the Bay Area Rapid Transit (BART) Authority selected TDA as a vibration-damping material for their Warm Springs and Berryessa Extension (WSX) Projects in Fremont to meet Federal Transportation Authority (FTA) vibration mitigation requirements.

 

Storm Water Infiltration Galleries

TDA is used in LID applications as a replacement for gravel material in storm water Infiltration galleries. Low Impact Development (LID) is a sustainable practice that benefits water supply and contributes to water quality protection. Traditional storm water management practices have been to collect and convey storm water runoff through storm drains, pipes, and other conveyances to a centralized storm water facility. 

LID takes a different approach and uses sustainable storm water management practices in the site design to maintain the site’s pre-development runoff rates and volumes.

The goal is to use design techniques that:

  • infiltrate,
  • filter,
  • store,
  • evaporate, and
  • detain runoff close

Storm water infiltration galleries are one option used in LID.  

TDA has many beneficial engineering characteristics that result in being an excellent choice as a drainage material in infiltration gallery applications.

TDA is:

  • Lightweight
  • Free draining
  • High in void ratioI
  • durable
  • 100% recycled material

Technical Assistance. CalRecycle provides engineering and technical assistance to local jurisdictions for education, design, and construction oversight on TDA projects in California.
For questions, contact TDA@calrecycle.ca.gov

Tire Engineering Research Center at CSU Chico
csuchico.edu/cp2c/terc

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For more information contact: Tire Management Program Hotline, WasteTires@calrecycle.ca.gov